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paint

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Mike Davis

paint

Post by Mike Davis » Fri Feb 17, 2012 4:21 pm

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To: <murphy-rebel@dcsol.com> (Murphy Rebel)
From: Murphy Aircraft Tech Department <murtech@murphyair.com >
Subject: Re: paint
Date: Thu, 9 Jul 1998 07:59:20 -0700

At 11:03 PM 7/7/98 -0400, you wrote:
Hello there,

Can anyone tell us how much paint (gallons) would be needed to paint the
SR2500? We plan on using white paint. How many coats would be required?
A/. 3 gallons, one color
We have asked before, but again regarding the fuel probes - where would you
install the capacitance probes (root rib or main rib)? Why? Where do you
run the wiring if installing in the main rib?
A/. I CAN'T ANSWER THAT QUESTION WITHOUT KNOWING THE DETAILS ABOUT THE FUEL
PROBE !

Regards
Dennis
Peter Kopasovic & Monica Piquette
SR0003


Murphy Aircraft Mfg. Ltd.
Ph: 1-604-792-5855
Fax: 1-604-792-7006
e-mail: murtech@murphyir.com
Web Site: http://www.murphyair.com

Mike Davis

paint

Post by Mike Davis » Fri Feb 17, 2012 4:21 pm

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To: <murphy-rebel@dcsol.com> (Murphy Rebel)
From: Bob Patterson <bob.patterson@canrem.com>
Subject: Re: paint
Message-Id: <E0yuppe-00008z-00@mail2.toronto.istar.net>
Date: Fri, 10 Jul 1998 22:56:15 -0400


Sorry - a little behind in my email !!

I would think that about 3 or 4 gallons would do it. Just a thought -
Polyfiber makes the epoxy zinc chromate primer in WHITE (or did for a
while).
This would be ideal to prime the outside before painting - being white
already, you will likely need less final paint. You should etch
(and Alodine) before priming. Jim Albright in Orangeville has already
done his Rebel with the Polyfiber white primer, and says it's almost
good enough to just add his final trim colour & go !!!

Most automotive paint these days is good.

One paint to AVOID ABSOLUTELY is an aircraft paint - a
water-based epoxy called "System 3" !! I know of several
VERY unhappy Rebel builders who have used this stuff, only to have it
FALL off - often before flying, even !! The primer seems to be VERY
inconsistent...

Rebel No. 1 was painted with Alumigrip aircraft polyeurethane,
and still looks shiny after 8 years outside !! It's expensive,($275 gal.!)
and toxic, but it sure looks & wears !!

Rebel no. 68 was painted with R-M Limco 1-2 Acrylic Enamel, and
looks good so far. This is about the middle of R-M's line for quality/price.
R-M is a well-known automotive paint, of good reputation. I think the
next one up is Eurethane Enamel, and the top is called Base Clear (I think).
The Base Clear has a protective clear coat on top - great for metallics !!

PPG Durethane is another popular automotive paint that works well.
I met a lady in Florida who said she could paint a Cessna 150 with 2 colours
of PPG, and it would only gain 35 lb. !! Presumably she used a HVLP paint
spray rig. You can get these with a fresh air hood for the spray operator,
as well. An EXCELLENT idea, as inhaling this paint is definitely BAD !!

Hope this helps !

Good luck !! .....bobp


--------------------orig.---------------------------------------------
At 11:03 PM 7/7/98 -0400, you wrote:
Hello there,

Can anyone tell us how much paint (gallons) would be needed to paint the
SR2500? We plan on using white paint. How many coats would be required?

We have asked before, but again regarding the fuel probes - where would you
install the capacitance probes (root rib or main rib)? Why? Where do you
run the wiring if installing in the main rib?

Peter Kopasovic & Monica Piquette
SR0003




Mike Davis

paint

Post by Mike Davis » Fri Feb 17, 2012 4:21 pm

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Message-ID: <001901bdaca0$b13187c0$f449fdd0@ibm>
From: "Charles Skorupa" <chucks@gte.net>
To: "Murphy Rebel" <murphy-rebel@dcsol.com>
Subject: Re: paint
Date: Sat, 11 Jul 1998 00:51:18 -0700
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Hi Bob,
Your cited experiences with System 3 sure don't match mine. I have primed
all interior surfaces after etch and alodine and that stuff is really
tenacious after it thoroughly dries. The primer is an ugly green and I put
it on very lightly except at mating surfaces, so the finish is a little
course. I will be priming my exterior surfaces with a primer that is
compatible with the topcoat and like your suggestions there. FYI, Chuck
Bailey ran some tests with a System 3 primed 6061 coupon nailed to a pier
where I have my boat moored. The coupon cycled in and out of the salt water
twice daily with the changing of the tide. In between it was exposed to
direct sunlight and whatever weather the Seattle area could throw at it.
After about a month or two of this, the System 3 area showed little effect.
Chuck should do a write up and maybe show some pictures. We should be
getting some useful feed back from him soon since he used this primer and
paint throughout his airplane. I can't understand the adherence problem you
describe, at least with the primer. That stuff is nearly impossible to
remove from my spray gun and a metal stirring rod I use after it thoroughly
sets up. It has to be forcibly chipped off, since chemicals don't phase it
much. I have had some luck with MEK or acetone and a lot of scrubbing. It
also seems to be very fuel resistant as well. It also weighs less than other
primers. Setting up thoroughly takes a long time though (sometimes weeks
in the Seattle climate!!)even though it is dry to the touch within a few
hours. Water is the carrier solvent, as opposed to a hyrocarbon based
carrier, and it takes much longer for it to evaporate off as the paint
dries. It also evaporates off as water vapor, instead of an airborn toxic
vapor. Also, I am very particular about how I mix the accelerator.
Sometime that is an advantage because if you screw up, you can turn the hose
on it and wash it off and start over, if you catch it within a few hours.
(I had to do that once when an evil gnome snuck in and spilled paint on a
panel, and then spirited off into the night. The devious devil even made it
look like I accidentally bumped the container and caused the spill. I'd be
on the lookout for him around your shop since he has been the cause of many
incidents and he gets around a lot!!) Once it dries, however, no amount of
water will remove it. They use it for painting boats out here. I haven't
used the paint, but like the primer, especially the easy water thinning,
water cleanup, no fire hazard, and especially the environmentally friendly,
lack of carcinogenic vapors and chemicals. I have already done battle with
Mr. Cancer once and don't care to deal with anything more that invites him
back than I have to. On the negative side, I don't think it will readily
produce a top quality, high gloss surface, at least not by spraying it on.
That's one reason I haven't sprayed it on the external surfaces, though I
have dipped all rivets. I have experimented with an application method
called "stippling" that the marine folks use to apply polyurethane paint and
it seems to do a pretty good job. You can actually apply the paint with a
roller and then lightly brush the painted surface using just the tips of a
regular paint brush and get a surface you would swear has been sprayed on.
I find that if I rub the surface with a nylon stocking after it has dried
for about 4-6 hours, it shines up great and looks pretty nice as well. (I
thought of including of lots of good puns here about removing the stockings
before using or the hazards of getting distracted during the stocking
retrieval process, but thought better of it). I think the key is to aid the
self-leveling and flowout process. I believe there was a Kitplane article a
year or so ago about a guy who painted his plane using Red Devil
polyurethane paint he got from Wal Mart and a similar roller process to that
described above with excellent results. It sure would solve any problems
with a paint booth or overspray, etc. I am still experimenting and learning
and will keep the group appraised.

- Chuck Skorupa -
Rebel Elite Taildragger S/N 500
-----Original Message-----
From: Bob Patterson <bob.patterson@canrem.com>
To: Murphy Rebel <murphy-rebel@dcsol.com>
Date: Friday, July 10, 1998 8:00 PM
Subject: Re: paint

Sorry - a little behind in my email !!

I would think that about 3 or 4 gallons would do it. Just a thought -
Polyfiber makes the epoxy zinc chromate primer in WHITE (or did for a
while).
This would be ideal to prime the outside before painting - being white
already, you will likely need less final paint. You should etch
(and Alodine) before priming. Jim Albright in Orangeville has already
done his Rebel with the Polyfiber white primer, and says it's almost
good enough to just add his final trim colour & go !!!

Most automotive paint these days is good.

One paint to AVOID ABSOLUTELY is an aircraft paint - a
water-based epoxy called "System 3" !! I know of several
VERY unhappy Rebel builders who have used this stuff, only to have it
FALL off - often before flying, even !! The primer seems to be VERY
inconsistent...

Rebel No. 1 was painted with Alumigrip aircraft polyeurethane,
and still looks shiny after 8 years outside !! It's expensive,($275 gal.!)
and toxic, but it sure looks & wears !!

Rebel no. 68 was painted with R-M Limco 1-2 Acrylic Enamel, and
looks good so far. This is about the middle of R-M's line for
quality/price.
R-M is a well-known automotive paint, of good reputation. I think the
next one up is Eurethane Enamel, and the top is called Base Clear (I
think).
The Base Clear has a protective clear coat on top - great for metallics !!

PPG Durethane is another popular automotive paint that works well.
I met a lady in Florida who said she could paint a Cessna 150 with 2
colours
of PPG, and it would only gain 35 lb. !! Presumably she used a HVLP paint
spray rig. You can get these with a fresh air hood for the spray operator,
as well. An EXCELLENT idea, as inhaling this paint is definitely BAD !!

Hope this helps !

Good luck !! .....bobp


--------------------orig.---------------------------------------------
At 11:03 PM 7/7/98 -0400, you wrote:
Hello there,

Can anyone tell us how much paint (gallons) would be needed to paint the
SR2500? We plan on using white paint. How many coats would be required?

We have asked before, but again regarding the fuel probes - where would
you
install the capacitance probes (root rib or main rib)? Why? Where do you
run the wiring if installing in the main rib?

Peter Kopasovic & Monica Piquette
SR0003





Mike Davis

paint

Post by Mike Davis » Fri Feb 17, 2012 4:21 pm

Received: from [204.191.150.108] (helo=ts23-13.tor.istar.ca)
by mail2.toronto.istar.net with smtp (Exim 1.92 #2)
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id 0yvpJR-0006EM-00; Mon, 13 Jul 1998 16:35:06 -0400
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To: <murphy-rebel@dcsol.com> (Murphy Rebel)
From: Bob Patterson <bob.patterson@canrem.com>
Subject: Re: paint
Message-Id: <E0yvpJR-0006EM-00@mail2.toronto.istar.net>
Date: Mon, 13 Jul 1998 16:35:06 -0400


I sure hope you have better luck than the others!! I hope you didn't
use System 3 INSTEAD of the Polyfibre epoxy zinc chromate that Murphy
supplies with the kit for dipping the rivets, and in the joints ....

I have seen the tests done for DeHavilland in chambers with heat &
humidity control, testing for shear strength and adhesion. NOTHING worked
better than epoxy zinc chromate. This is why Murphy used it, as well as
people like Richard Schreder, who used it to bond his wing skins to
structural foam ribs on all of his later sailplane designs.

I will try to get you the number for the engineer in Quebec who started
priming his Rebel with System 3, then tested & found its weaknesses, and
had to sand it all off before repainting. He had mostly just done interior
surfaces, but found that parts of it were almost impossible to remove,
as you say. Other parts just FELL OFF. This is exactly what happened to
Rick Abbott, in Newfoundland. He had the whole Rebel painted, sitting in the
shop for several months, awaiting engine accessories. One day, he found
large chunks of paint had FALLEN OFF of the side of the fuselage !

Toby Riley finished his Rebel about 4 years ago. It has been sitting
in a hangar without a door since. The System 3 started falling off the
cowling within a year, and patches are now missing in several areas of
the aircraft. This was a VERY well-built Rebel - no effort was spared,
and all surfaces were Scotch-brited and etched before painting. The paint
is cracking and peeling in several places.

It IS possible to get a VERY good, glossy finish with System 3 -
Toby did it! He used a HVLP spray gun, and put a clear coat over it on
the tail section. It looks beautiful !! He stopped because, although the
rudder came out perfectly, they started to get "fish eyes" on the stab &
elevator, and couldn't find a way to prevent them.

The engineer in Quebec found several other unhappy customers, and
called
System 3 to complain. They didn't deny the problems, but other than offering
a couple of cans of paint, he says there final response was "So sue us !!",
before they hung up on him !!

It seems that the formulation for the primer is very inconsistent,
and many people have good luck with it, in many spots, but other areas
are just falling off !! I understand they may have new owners now, and
things might have changed, but I felt I had to warn people that this
doesn't sound like "a sure thing", like dealing with Polyfiber, or
Alumigrip, or PPG ....

.....bobp


---------------------------------------orig.------------------------------
At 12:51 AM 7/11/98 -0700, you wrote:
Hi Bob,
Your cited experiences with System 3 sure don't match mine. I have primed
all interior surfaces after etch and alodine and that stuff is really
tenacious after it thoroughly dries. The primer is an ugly green and I put
it on very lightly except at mating surfaces, so the finish is a little
course. I will be priming my exterior surfaces with a primer that is
compatible with the topcoat and like your suggestions there. FYI, Chuck
Bailey ran some tests with a System 3 primed 6061 coupon nailed to a pier
where I have my boat moored. The coupon cycled in and out of the salt
water
twice daily with the changing of the tide. In between it was exposed to
direct sunlight and whatever weather the Seattle area could throw at it.
After about a month or two of this, the System 3 area showed little effect.
Chuck should do a write up and maybe show some pictures. We should be
getting some useful feed back from him soon since he used this primer and
paint throughout his airplane. I can't understand the adherence problem
you
describe, at least with the primer. That stuff is nearly impossible to
remove from my spray gun and a metal stirring rod I use after it thoroughly
sets up. It has to be forcibly chipped off, since chemicals don't phase it
much. I have had some luck with MEK or acetone and a lot of scrubbing. It
also seems to be very fuel resistant as well. It also weighs less than
other
primers. Setting up thoroughly takes a long time though (sometimes weeks
in the Seattle climate!!)even though it is dry to the touch within a few
hours. Water is the carrier solvent, as opposed to a hyrocarbon based
carrier, and it takes much longer for it to evaporate off as the paint
dries. It also evaporates off as water vapor, instead of an airborn toxic
vapor. Also, I am very particular about how I mix the accelerator.
Sometime that is an advantage because if you screw up, you can turn the
hose
on it and wash it off and start over, if you catch it within a few hours.
(I had to do that once when an evil gnome snuck in and spilled paint on a
panel, and then spirited off into the night. The devious devil even made
it
look like I accidentally bumped the container and caused the spill. I'd be
on the lookout for him around your shop since he has been the cause of many
incidents and he gets around a lot!!) Once it dries, however, no amount
of
water will remove it. They use it for painting boats out here. I haven't
used the paint, but like the primer, especially the easy water thinning,
water cleanup, no fire hazard, and especially the environmentally friendly,
lack of carcinogenic vapors and chemicals. I have already done battle with
Mr. Cancer once and don't care to deal with anything more that invites him
back than I have to. On the negative side, I don't think it will readily
produce a top quality, high gloss surface, at least not by spraying it on.
That's one reason I haven't sprayed it on the external surfaces, though I
have dipped all rivets. I have experimented with an application method
called "stippling" that the marine folks use to apply polyurethane paint
and
it seems to do a pretty good job. You can actually apply the paint with a
roller and then lightly brush the painted surface using just the tips of a
regular paint brush and get a surface you would swear has been sprayed on.
I find that if I rub the surface with a nylon stocking after it has dried
for about 4-6 hours, it shines up great and looks pretty nice as well. (I
thought of including of lots of good puns here about removing the stockings
before using or the hazards of getting distracted during the stocking
retrieval process, but thought better of it). I think the key is to aid
the
self-leveling and flowout process. I believe there was a Kitplane article a
year or so ago about a guy who painted his plane using Red Devil
polyurethane paint he got from Wal Mart and a similar roller process to
that
described above with excellent results. It sure would solve any problems
with a paint booth or overspray, etc. I am still experimenting and
learning
and will keep the group appraised.

- Chuck Skorupa -
Rebel Elite Taildragger S/N 500
-----Original Message-----
From: Bob Patterson <bob.patterson@canrem.com>
To: Murphy Rebel <murphy-rebel@dcsol.com>
Date: Friday, July 10, 1998 8:00 PM
Subject: Re: paint

Sorry - a little behind in my email !!

I would think that about 3 or 4 gallons would do it. Just a thought -
Polyfiber makes the epoxy zinc chromate primer in WHITE (or did for a
while).
This would be ideal to prime the outside before painting - being white
already, you will likely need less final paint. You should etch
(and Alodine) before priming. Jim Albright in Orangeville has already
done his Rebel with the Polyfiber white primer, and says it's almost
good enough to just add his final trim colour & go !!!

Most automotive paint these days is good.

One paint to AVOID ABSOLUTELY is an aircraft paint - a
water-based epoxy called "System 3" !! I know of several
VERY unhappy Rebel builders who have used this stuff, only to have it
FALL off - often before flying, even !! The primer seems to be VERY
inconsistent...

Rebel No. 1 was painted with Alumigrip aircraft polyeurethane,
and still looks shiny after 8 years outside !! It's expensive,($275 gal.!)
and toxic, but it sure looks & wears !!

Rebel no. 68 was painted with R-M Limco 1-2 Acrylic Enamel, and
looks good so far. This is about the middle of R-M's line for
quality/price.
R-M is a well-known automotive paint, of good reputation. I think the
next one up is Eurethane Enamel, and the top is called Base Clear (I
think).
The Base Clear has a protective clear coat on top - great for metallics !!

PPG Durethane is another popular automotive paint that works well.
I met a lady in Florida who said she could paint a Cessna 150 with 2
colours
of PPG, and it would only gain 35 lb. !! Presumably she used a HVLP paint
spray rig. You can get these with a fresh air hood for the spray operator,
as well. An EXCELLENT idea, as inhaling this paint is definitely BAD !!

Hope this helps !

Good luck !! .....bobp


--------------------orig.---------------------------------------------
At 11:03 PM 7/7/98 -0400, you wrote:
Hello there,

Can anyone tell us how much paint (gallons) would be needed to paint the
SR2500? We plan on using white paint. How many coats would be required?

We have asked before, but again regarding the fuel probes - where would
you
install the capacitance probes (root rib or main rib)? Why? Where do
you
run the wiring if installing in the main rib?

Peter Kopasovic & Monica Piquette
SR0003






Mike Davis

paint

Post by Mike Davis » Fri Feb 17, 2012 4:21 pm

Received: from ibm (2Cust47.tnt8.krk1.da.uu.net [208.254.9.175])
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for <murphy-rebel@dcsol.com>; Mon, 13 Jul 1998 18:33:27 -0500 (CDT)
Message-ID: <000c01bdaeb6$675beb00$af09fed0@ibm>
From: "Charles Skorupa" <chucks@gte.net>
To: "Murphy Rebel" <murphy-rebel@dcsol.com>
Subject: Re: paint
Date: Mon, 13 Jul 1998 16:31:45 -0700
MIME-Version: 1.0
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Bob,
Excellent info. I have used System 3 everywhere, but for primer only. Now
you got me scared! I have seen no evidence of the anomalies you describe,
but I'll let you know what happens as time rolls by. I can't imagine that
stuff coming off, but I haven't conducted a thorough environmental stress
screening, either. Where 2 faying surfaces meet, they are pretty much glued
together by the System 3. I think I may conduct a pseudo Mil STD adherence
and bend test to see if it would pass muster. Great response. Very factual,
Thanks.

- Chuck Skorupa -
-----Original Message-----
From: Bob Patterson <bob.patterson@canrem.com>
To: Murphy Rebel <murphy-rebel@dcsol.com>
Date: Monday, July 13, 1998 1:50 PM
Subject: Re: paint

I sure hope you have better luck than the others!! I hope you didn't
use System 3 INSTEAD of the Polyfibre epoxy zinc chromate that Murphy
supplies with the kit for dipping the rivets, and in the joints ....

I have seen the tests done for DeHavilland in chambers with heat &
humidity control, testing for shear strength and adhesion. NOTHING worked
better than epoxy zinc chromate. This is why Murphy used it, as well as
people like Richard Schreder, who used it to bond his wing skins to
structural foam ribs on all of his later sailplane designs.

I will try to get you the number for the engineer in Quebec who
started
priming his Rebel with System 3, then tested & found its weaknesses, and
had to sand it all off before repainting. He had mostly just done interior
surfaces, but found that parts of it were almost impossible to remove,
as you say. Other parts just FELL OFF. This is exactly what happened to
Rick Abbott, in Newfoundland. He had the whole Rebel painted, sitting in
the
shop for several months, awaiting engine accessories. One day, he found
large chunks of paint had FALLEN OFF of the side of the fuselage !

Toby Riley finished his Rebel about 4 years ago. It has been sitting
in a hangar without a door since. The System 3 started falling off the
cowling within a year, and patches are now missing in several areas of
the aircraft. This was a VERY well-built Rebel - no effort was spared,
and all surfaces were Scotch-brited and etched before painting. The paint
is cracking and peeling in several places.

It IS possible to get a VERY good, glossy finish with System 3 -
Toby did it! He used a HVLP spray gun, and put a clear coat over it on
the tail section. It looks beautiful !! He stopped because, although the
rudder came out perfectly, they started to get "fish eyes" on the stab &
elevator, and couldn't find a way to prevent them.

The engineer in Quebec found several other unhappy customers, and
called
System 3 to complain. They didn't deny the problems, but other than
offering
a couple of cans of paint, he says there final response was "So sue us !!",
before they hung up on him !!

It seems that the formulation for the primer is very inconsistent,
and many people have good luck with it, in many spots, but other areas
are just falling off !! I understand they may have new owners now, and
things might have changed, but I felt I had to warn people that this
doesn't sound like "a sure thing", like dealing with Polyfiber, or
Alumigrip, or PPG ....

.....bobp


---------------------------------------orig.------------------------------
At 12:51 AM 7/11/98 -0700, you wrote:
Hi Bob,
Your cited experiences with System 3 sure don't match mine. I have primed
all interior surfaces after etch and alodine and that stuff is really
tenacious after it thoroughly dries. The primer is an ugly green and I
put
it on very lightly except at mating surfaces, so the finish is a little
course. I will be priming my exterior surfaces with a primer that is
compatible with the topcoat and like your suggestions there. FYI, Chuck
Bailey ran some tests with a System 3 primed 6061 coupon nailed to a pier
where I have my boat moored. The coupon cycled in and out of the salt
water
twice daily with the changing of the tide. In between it was exposed to
direct sunlight and whatever weather the Seattle area could throw at it.
After about a month or two of this, the System 3 area showed little
effect.
Chuck should do a write up and maybe show some pictures. We should be
getting some useful feed back from him soon since he used this primer and
paint throughout his airplane. I can't understand the adherence problem
you
describe, at least with the primer. That stuff is nearly impossible to
remove from my spray gun and a metal stirring rod I use after it
thoroughly
sets up. It has to be forcibly chipped off, since chemicals don't phase
it
much. I have had some luck with MEK or acetone and a lot of scrubbing.
It
also seems to be very fuel resistant as well. It also weighs less than
other
primers. Setting up thoroughly takes a long time though (sometimes weeks
in the Seattle climate!!)even though it is dry to the touch within a few
hours. Water is the carrier solvent, as opposed to a hyrocarbon based
carrier, and it takes much longer for it to evaporate off as the paint
dries. It also evaporates off as water vapor, instead of an airborn toxic
vapor. Also, I am very particular about how I mix the accelerator.
Sometime that is an advantage because if you screw up, you can turn the
hose
on it and wash it off and start over, if you catch it within a few hours.
(I had to do that once when an evil gnome snuck in and spilled paint on a
panel, and then spirited off into the night. The devious devil even made
it
look like I accidentally bumped the container and caused the spill. I'd
be
on the lookout for him around your shop since he has been the cause of
many
incidents and he gets around a lot!!) Once it dries, however, no amount
of
water will remove it. They use it for painting boats out here. I haven't
used the paint, but like the primer, especially the easy water thinning,
water cleanup, no fire hazard, and especially the environmentally
friendly,
lack of carcinogenic vapors and chemicals. I have already done battle
with
Mr. Cancer once and don't care to deal with anything more that invites him
back than I have to. On the negative side, I don't think it will readily
produce a top quality, high gloss surface, at least not by spraying it on.
That's one reason I haven't sprayed it on the external surfaces, though I
have dipped all rivets. I have experimented with an application method
called "stippling" that the marine folks use to apply polyurethane paint
and
it seems to do a pretty good job. You can actually apply the paint with a
roller and then lightly brush the painted surface using just the tips of a
regular paint brush and get a surface you would swear has been sprayed on.
I find that if I rub the surface with a nylon stocking after it has dried
for about 4-6 hours, it shines up great and looks pretty nice as well. (I
thought of including of lots of good puns here about removing the
stockings
before using or the hazards of getting distracted during the stocking
retrieval process, but thought better of it). I think the key is to aid
the
self-leveling and flowout process. I believe there was a Kitplane article
a
year or so ago about a guy who painted his plane using Red Devil
polyurethane paint he got from Wal Mart and a similar roller process to
that
described above with excellent results. It sure would solve any problems
with a paint booth or overspray, etc. I am still experimenting and
learning
and will keep the group appraised.

- Chuck Skorupa -
Rebel Elite Taildragger S/N 500
-----Original Message-----
From: Bob Patterson <bob.patterson@canrem.com>
To: Murphy Rebel <murphy-rebel@dcsol.com>
Date: Friday, July 10, 1998 8:00 PM
Subject: Re: paint

Sorry - a little behind in my email !!

I would think that about 3 or 4 gallons would do it. Just a thought -
Polyfiber makes the epoxy zinc chromate primer in WHITE (or did for a
while).
This would be ideal to prime the outside before painting - being white
already, you will likely need less final paint. You should etch
(and Alodine) before priming. Jim Albright in Orangeville has already
done his Rebel with the Polyfiber white primer, and says it's almost
good enough to just add his final trim colour & go !!!

Most automotive paint these days is good.

One paint to AVOID ABSOLUTELY is an aircraft paint - a
water-based epoxy called "System 3" !! I know of several
VERY unhappy Rebel builders who have used this stuff, only to have it
FALL off - often before flying, even !! The primer seems to be VERY
inconsistent...

Rebel No. 1 was painted with Alumigrip aircraft polyeurethane,
and still looks shiny after 8 years outside !! It's expensive,($275
gal.!)
and toxic, but it sure looks & wears !!

Rebel no. 68 was painted with R-M Limco 1-2 Acrylic Enamel, and
looks good so far. This is about the middle of R-M's line for
quality/price.
R-M is a well-known automotive paint, of good reputation. I think the
next one up is Eurethane Enamel, and the top is called Base Clear (I
think).
The Base Clear has a protective clear coat on top - great for metallics
!!
PPG Durethane is another popular automotive paint that works
well.
I met a lady in Florida who said she could paint a Cessna 150 with 2
colours
of PPG, and it would only gain 35 lb. !! Presumably she used a HVLP paint
spray rig. You can get these with a fresh air hood for the spray
operator,
as well. An EXCELLENT idea, as inhaling this paint is definitely BAD !!

Hope this helps !

Good luck !! .....bobp


--------------------orig.---------------------------------------------
At 11:03 PM 7/7/98 -0400, you wrote:
required?
you
you




Mike Davis

paint

Post by Mike Davis » Fri Feb 17, 2012 4:21 pm

Received: from chk1a8.dial.uniserve.ca (chk1a5.dial.uniserve.ca)
[204.244.143.103]
by pop.uniserve.com with smtp (Exim 1.82 #4)
id 0yyOzH-00050R-00; Mon, 20 Jul 1998 16:04:56 -0700
Message-Id: <2.2.16.19980720155821.322f3e76@pop.uniserve.com>
X-Sender: murtech@pop.uniserve.com (Unverified)
X-Mailer: Windows Eudora Pro Version 2.2 (16)
Mime-Version: 1.0
Content-Type: text/plain; charset="us-ascii"
To: <murphy-rebel@dcsol.com> (Murphy Rebel)
From: Murphy Aircraft Tech Department <murtech@murphyair.com >
Subject: Re: paint
Date: Mon, 20 Jul 1998 16:04:56 -0700

At 07:59 AM 7/9/98 -0700, you wrote:
At 11:03 PM 7/7/98 -0400, you wrote:
Hello there,

Can anyone tell us how much paint (gallons) would be needed to paint the
SR2500? We plan on using white paint. How many coats would be required?
A/. 3 gallons, one color
We have asked before, but again regarding the fuel probes - where would
you
install the capacitance probes (root rib or main rib)? Why? Where do you
run the wiring if installing in the main rib?
A/. I CAN'T ANSWER THAT QUESTION WITHOUT KNOWING THE DETAILS ABOUT THE FUEL
PROBE !

Regards
Dennis
Peter Kopasovic & Monica Piquette
SR0003


Murphy Aircraft Mfg. Ltd.
Ph: 1-604-792-5855
Fax: 1-604-792-7006
e-mail: murtech@murphyir.com
Web Site: http://www.murphyair.com


Murphy Aircraft Mfg. Ltd.
Ph: 1-604-792-5855
Fax: 1-604-792-7006
e-mail: murtech@murphyir.com
Web Site: http://www.murphyair.com

Bob Patterson

Paint

Post by Bob Patterson » Sat Feb 18, 2012 1:38 pm

Hi Ken !

Well, FOKM was done with acrylic urethane, and, FWIW, I like it
better than polyurethane - a bit more durable, and less expensive.
Gives a nice glossy shine, and not as easy to scratch -- didn't hear
about losing flex .... It was R-M acrylic urethane. R-M is a top-line
automotive paint, usually available to professional shops.

FOKM's paint is coming up on 10 years - think the ailerons are
still fine ---- Garry ???

FINR was painted with AlumiGrip urethane, and still had no
cracking after being outside most of 15 years. The red did
fade a bit, the last few years, though .... She's in for a
new coat of R-M UNO-HD polyurethane, at Purple Hill Air, near London.
This is the same high quality automotive paint I used on XWI.

I would hope that you will have no problems with yours. If there's
lots of silver in the Polyfiber finish, you have no UV worries, and
I would think cosmetic cracks would be fairly easy to fix ....
although I've heard that polyurethanes can be hard to 'blow in' for
patches - but not as bad as the old automotive enamels that folks
used on airplanes years ago ! Sounds like you picked a nice
colour, anyway ! ;-) ;-) :-)

Looking forward to seeing it FLYING !!! :-)

.....bobp

-------------------------------orig.-------------------------
On Sunday 18 September 2005 10:34 am, Ken wrote:
Gentleman

Has anyone got 10 years or more with automotive urethane on fabric
flaperons without cracking ?

Imron and such are somewhat notorious for cracking within 10 to 12 years
when used on fabric. However I guess the fabric should flex a lot less
on flaperons compared to a wing or fuselage. It seems that flex agents
do not extend this life although storing the aircraft in a hangar does.
The polyurethanes are apparently better than the acrylic urethanes from
what I understand. If cracks do appear, I'm guessing it is just a
cosmetic issue with the silver coat staying intact ???

I have shot the tail feathers with automotive polyurethane as I couldn't
find any aviation grade polyurethane with reasonable local availability.
Other than safety issues I'm impressed so far. Easy to spray and one
coat of yellow over white primer is doing it just fine . The fillers
that Polyfiber warns about are obviously present though. This color
happens to have a darn good matching color in Polyfiber Aerothane but it
would be more work and a few hundred dollar bills extra to do that... I
think I worry too much but it would be even more work and $$ to have to
recover these flaperons in 10 years.

Ken




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wrightdg

Paint

Post by wrightdg » Sat Feb 18, 2012 1:38 pm

I'll have a good look at the flaperons on the next visit to the hangar
and let you know. I've never noticed a problem but ....

On Sun, 2005-18-09 at 11:23 -0400, Bob Patterson wrote:
Hi Ken !

Well, FOKM was done with acrylic urethane, and, FWIW, I like it
better than polyurethane - a bit more durable, and less expensive.
Gives a nice glossy shine, and not as easy to scratch -- didn't hear
about losing flex .... It was R-M acrylic urethane. R-M is a top-line
automotive paint, usually available to professional shops.

FOKM's paint is coming up on 10 years - think the ailerons are
still fine ---- Garry ???

FINR was painted with AlumiGrip urethane, and still had no
cracking after being outside most of 15 years. The red did
fade a bit, the last few years, though .... She's in for a
new coat of R-M UNO-HD polyurethane, at Purple Hill Air, near London.
This is the same high quality automotive paint I used on XWI.

I would hope that you will have no problems with yours. If there's
lots of silver in the Polyfiber finish, you have no UV worries, and
I would think cosmetic cracks would be fairly easy to fix ....
although I've heard that polyurethanes can be hard to 'blow in' for
patches - but not as bad as the old automotive enamels that folks
used on airplanes years ago ! Sounds like you picked a nice
colour, anyway ! ;-) ;-) :-)

Looking forward to seeing it FLYING !!! :-)

.....bobp

-------------------------------orig.-------------------------
On Sunday 18 September 2005 10:34 am, Ken wrote:
Gentleman

Has anyone got 10 years or more with automotive urethane on fabric
flaperons without cracking ?

Imron and such are somewhat notorious for cracking within 10 to 12 years
when used on fabric. However I guess the fabric should flex a lot less
on flaperons compared to a wing or fuselage. It seems that flex agents
do not extend this life although storing the aircraft in a hangar does.
The polyurethanes are apparently better than the acrylic urethanes from
what I understand. If cracks do appear, I'm guessing it is just a
cosmetic issue with the silver coat staying intact ???

I have shot the tail feathers with automotive polyurethane as I couldn't
find any aviation grade polyurethane with reasonable local availability.
Other than safety issues I'm impressed so far. Easy to spray and one
coat of yellow over white primer is doing it just fine . The fillers
that Polyfiber warns about are obviously present though. This color
happens to have a darn good matching color in Polyfiber Aerothane but it
would be more work and a few hundred dollar bills extra to do that... I
think I worry too much but it would be even more work and $$ to have to
recover these flaperons in 10 years.

Ken




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Ken

Paint

Post by Ken » Sat Feb 18, 2012 1:38 pm

Gentleman

Has anyone got 10 years or more with automotive urethane on fabric
flaperons without cracking ?

Imron and such are somewhat notorious for cracking within 10 to 12 years
when used on fabric. However I guess the fabric should flex a lot less
on flaperons compared to a wing or fuselage. It seems that flex agents
do not extend this life although storing the aircraft in a hangar does.
The polyurethanes are apparently better than the acrylic urethanes from
what I understand. If cracks do appear, I'm guessing it is just a
cosmetic issue with the silver coat staying intact ???

I have shot the tail feathers with automotive polyurethane as I couldn't
find any aviation grade polyurethane with reasonable local availability.
Other than safety issues I'm impressed so far. Easy to spray and one
coat of yellow over white primer is doing it just fine . The fillers
that Polyfiber warns about are obviously present though. This color
happens to have a darn good matching color in Polyfiber Aerothane but it
would be more work and a few hundred dollar bills extra to do that... I
think I worry too much but it would be even more work and $$ to have to
recover these flaperons in 10 years.

Ken




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wrightdg

Paint

Post by wrightdg » Sat Feb 18, 2012 1:38 pm

I had a good look at the flaperons on FOKM this am. After 10 years there
is no visible deterioration. Paint on the flaperons is pristine. In
fact, other than where the aircraft has a bit of hangar rash type damage
there is nothing wrong with the paint at all. It seems generally pretty
happy to flex where needed.

On Sun, 2005-18-09 at 14:45 -0600, wrightdg wrote:
I'll have a good look at the flaperons on the next visit to the hangar
and let you know. I've never noticed a problem but ....

On Sun, 2005-18-09 at 11:23 -0400, Bob Patterson wrote:
Hi Ken !

Well, FOKM was done with acrylic urethane, and, FWIW, I like it
better than polyurethane - a bit more durable, and less expensive.
Gives a nice glossy shine, and not as easy to scratch -- didn't hear
about losing flex .... It was R-M acrylic urethane. R-M is a top-line
automotive paint, usually available to professional shops.

FOKM's paint is coming up on 10 years - think the ailerons are
still fine ---- Garry ???

FINR was painted with AlumiGrip urethane, and still had no
cracking after being outside most of 15 years. The red did
fade a bit, the last few years, though .... She's in for a
new coat of R-M UNO-HD polyurethane, at Purple Hill Air, near London.
This is the same high quality automotive paint I used on XWI.

I would hope that you will have no problems with yours. If there's
lots of silver in the Polyfiber finish, you have no UV worries, and
I would think cosmetic cracks would be fairly easy to fix ....
although I've heard that polyurethanes can be hard to 'blow in' for
patches - but not as bad as the old automotive enamels that folks
used on airplanes years ago ! Sounds like you picked a nice
colour, anyway ! ;-) ;-) :-)

Looking forward to seeing it FLYING !!! :-)

.....bobp

-------------------------------orig.-------------------------
On Sunday 18 September 2005 10:34 am, Ken wrote:
Gentleman

Has anyone got 10 years or more with automotive urethane on fabric
flaperons without cracking ?

Imron and such are somewhat notorious for cracking within 10 to 12 years
when used on fabric. However I guess the fabric should flex a lot less
on flaperons compared to a wing or fuselage. It seems that flex agents
do not extend this life although storing the aircraft in a hangar does.
The polyurethanes are apparently better than the acrylic urethanes from
what I understand. If cracks do appear, I'm guessing it is just a
cosmetic issue with the silver coat staying intact ???

I have shot the tail feathers with automotive polyurethane as I couldn't
find any aviation grade polyurethane with reasonable local availability.
Other than safety issues I'm impressed so far. Easy to spray and one
coat of yellow over white primer is doing it just fine . The fillers
that Polyfiber warns about are obviously present though. This color
happens to have a darn good matching color in Polyfiber Aerothane but it
would be more work and a few hundred dollar bills extra to do that... I
think I worry too much but it would be even more work and $$ to have to
recover these flaperons in 10 years.

Ken




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Wayne G. O'Shea

Paint

Post by Wayne G. O'Shea » Sat Feb 18, 2012 1:38 pm

Here's my two cents worth on the subject. Howard's has both Polyurethane
(IMRON) and Acrylic Urethane (CENTARI) on it. White and blue are Imron and
the Red is Centari. Both are Dupont paints. Both have held up well...but the
Red acrylic does fade quickly. His fabric flaperons are Imron in white and
they are just the way they were when painted...when it comes to any
lift/crack etc...none present. Painted in 1996. Outside for 5 to 6 months of
each year...inside the remainder unheated storage.

A non-scientific test...when cleaning up today I opened up the pre-mixed
plastic containers the painter left me for touch ups. With both Imron and
Centari once mixed you have about 2 days to use this up and then it hardens
into a rubberlike matter. The remainder in the Imron (poly) container shrunk
to about 90% of container diameter. The Centari (acrylic) shrunk to about
80% of the container..and both had similar depth of paint in them. So
Polyurethane appears to have about half the shrinkage of acrylic......

My airplane was shot in PPG "Concept" DCC9300. It's Acrylic Urethane and has
no fade (mind you inside storage for 10+ years). To give you an idea of the
shine I still have on her, had at least 6 people that stopped at the dock
this year and I told them I built the airplane 10+ years ago and they all
said "but you've painted it recently haven't you"!

Wayne

----- Original Message -----
From: "wrightdg" <wrightdg@davincibb.net>
To: "rebel builders" <rebel-builders@dcsol.com>
Sent: Monday, September 19, 2005 4:08 PM
Subject: Re: Paint

I had a good look at the flaperons on FOKM this am. After 10 years there
is no visible deterioration. Paint on the flaperons is pristine. In
fact, other than where the aircraft has a bit of hangar rash type damage
there is nothing wrong with the paint at all. It seems generally pretty
happy to flex where needed.

On Sun, 2005-18-09 at 14:45 -0600, wrightdg wrote:
I'll have a good look at the flaperons on the next visit to the hangar
and let you know. I've never noticed a problem but ....

On Sun, 2005-18-09 at 11:23 -0400, Bob Patterson wrote:
Hi Ken !

Well, FOKM was done with acrylic urethane, and, FWIW, I like it
better than polyurethane - a bit more durable, and less expensive.
Gives a nice glossy shine, and not as easy to scratch -- didn't hear
about losing flex .... It was R-M acrylic urethane. R-M is a
top-line
automotive paint, usually available to professional shops.

FOKM's paint is coming up on 10 years - think the ailerons are
still fine ---- Garry ???

FINR was painted with AlumiGrip urethane, and still had no
cracking after being outside most of 15 years. The red did
fade a bit, the last few years, though .... She's in for a
new coat of R-M UNO-HD polyurethane, at Purple Hill Air, near London.
This is the same high quality automotive paint I used on XWI.

I would hope that you will have no problems with yours. If
there's
lots of silver in the Polyfiber finish, you have no UV worries, and
I would think cosmetic cracks would be fairly easy to fix ....
although I've heard that polyurethanes can be hard to 'blow in' for
patches - but not as bad as the old automotive enamels that folks
used on airplanes years ago ! Sounds like you picked a nice
colour, anyway ! ;-) ;-) :-)

Looking forward to seeing it FLYING !!! :-)

.....bobp

-------------------------------orig.-------------------------
On Sunday 18 September 2005 10:34 am, Ken wrote:
years
less
agents
does.
from
couldn't
availability.
but it
that... I
to

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Mike Betti

Paint

Post by Mike Betti » Sun Feb 19, 2012 11:20 am

Airplane has been painted, https://www.dcsol.com/code/html-fdnld?f ... ipaint.jpg
Still have to fit droop wingtips, test tanks with full fuel, fit some inspection covers, and paint wings to finish. I put my wings out in my other garage for a month while I was doing painting. Now that I moved them back in I noticed some corrosion starting on the top skins. Don't remember that being there prior to storing out there. I guess it doesn't take much.
Looking forward to fly it!
Mike Betti
N771ME



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